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A Blade of Gratitude

MarkAReed's picture

A Blade of Gratitude (post #166001)

After 36 years of woodworking and major remodeling,
I can be proud of my lack of injuries more severe than a nasty oak splinter under the finger nail or pinning my finger to a door jam with a nail gun. I have always strived to be safe and totally focused on what I’m wearing (loose clothes and jewelry-bad), where my hands are, and the repetitive safety methods I use on every power tool.

I show my hands to my guys as an example:   "See?.....No scars,.... ten fingers,.... safety first."

We have safety meetings regularly and everybody is usually on board. We all watch out for each other and have an enormous respect for what these tools can do, in a heartbeat.

The other day, we were working on a cabinet and it was one of those days where “we” just couldn’t get in a groove and be productive. 2 steps forward, 1 step back. My helper, Randy was in a pissy mood and just wasn’t helping at all.

I would have sent him home but he didn’t have a ride until the end of the day plus I was cutting 4×8 sheets that day and, even though I can manage them by myself, 2 guys are so much faster and it’s definitely easier on my lower back.

So we took a break and tried to regroup.

My expectations are not that high for Randy but he usually does a good job. He’s a good soul with a bad past.

I take on these “projects” because I believe it is my duty as a master carpenter and a human being. I have helped out over a dozen young men to get them to see their full potential. I find they respond with gratitude and truly want to be a better person and a professional. I had mentors all thru my life that nudged me in the right direction when needed. I believe strongly we must pay it forward.

It was a Friday, the sun was shining, so we went to our favorite hot dog stand, Sammie’s and I bought him lunch.
I figured he would be in a better mood and maybe we could come back and salvage what was left of the day. We finished cutting all the panels and moved on to making face frame stock and cutting them to length on the Makita sliding miter box. I was making good progress as I had a proper cut list and a fence stop set up for multiple cuts.

I like to site the blade when I make cuts without a stop. This involves rotating the guard up and holding it there while I make the cut. The Makita guard is hard to hold with one hand compared to my job site 12” delta miter box so I bungee cord the guard in the up position.

I know, I know…..Bad, very bad! but Hey, see all the fingers?

Meanwhile, Randy is all over the place, trying badly to look busy, doing the smoker's shuffle, looking for excuses to go outside. I gave him a list of easy things to do, in no particular order but he just wasn’t there. I was trying not to get irritated but he was such a distraction I could tell it was effecting my work.

Just as I was finishing cutting some rails on the miter box, he knocks over a can of screws all over the floor and starts yelling and cussing. I was in the process of clearing the fence and all of a sudden…..PING!

My thumb just tipped the 12” 80 tooth diablo blade as it was coming to a stop. Blood everywhere.

I don’t know what was worse, losing half of my thumb nail or the overwhelming feeling of nausea that swept thru my body knowing I almost lost the whole thumb.
Randy was beside himself.

I think he knew somehow he was partially responsible. I don’t blame him. It was my own fault.

We took the rest of the day off and had a beer or two.

It was a wake up call for both of us. Randy is a much better shop mate now.
And I humbly admit, no matter how “injury free” my lifetime of experience using woodworking machinery has been, no matter how safe I am…...

You can still lose a thumb in the blink of an eye.

 

One month later, almost healed

Mark - Grayslake IL.

Westchester's picture

Thumbs Up (post #166001, reply #1 of 6)

Hey Mark -

I enjoyed listening to your description of what goes on during an average day.  I could tell you were leading up to an accident but was hoping for just a lesson learned.  Anyway - I hope your helper is thankful for what you give to the trades - it sounds like he is. Glad your better and back to it again.    Yes there are too many ways to get hurt in the shop no matter how well you watch  -  like you;  I have over 35 years at it and a few months ago while using the grinder to de-bur something I ground off some flesh on one finger.  It healed in a week without treatment but I was mad at myself for not keeping up my guard.   I also use my thumb to lift the guard of the Delta chop box.  It's 10 inch -  last year I got tired of lifting the guard so I took the guard off but quickly put it back because I worried about others getting hurt.  I have a buddy who nicked his finger pretty bad during the up swing of the chop box.  He was rushing rather than distracted.  Taking the pieces out never giving the saw a chance to stop - trying to make time. Not the way to work - but a lesson learned - he needed 15 stitches and lost two weeks of work - 

 

SA

Jammersix's picture

Randy (post #166001, reply #2 of 6)

Randy had nothing to do with it.


"A few of us went down to Gettysburg. Some of us didn't come back.

If you weren't there, you'll never understand."-- Unknown Infantryman

MarkAReed's picture

I'm glad you liked it (post #166001, reply #3 of 6)

SA, Thank you for the compliment. I'm glad you liked it. This was my 2nd attempt at writing a blog.

FW Cafe,

I love reading all of your stories and wish I could be as good as some of you. I'm thinking about taking a writing course at the local community college so I have a clue what I'm writing. I take a lot of liberties with sentence structure. It seems like the reader of blogs, including me, will glance over(speed read) a long winded paragraph.

The title and first line has to get their attention. The story has to entertain and intrigue. The last line should inspire and complete the message. Pretty obvious stuff, but I'm having fun posting my work and learning from all of you here at FW, FHB, and Lumberjocks. reedwood.

Thank you for your time.

Kind, constructive comments always welcome. If you want to be mean and nasty for some reason, please PM me. I'm still interested in all opinions. You guys are one tough crowd sometimes. Still love ya.

Mark - Grayslake IL.

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EdHarrison's picture

Great story. Shows how (post #166001, reply #5 of 6)

Great story. Shows how quickly it can happen.

I don't do woodworking professionally but my Dad was a shop teacher, he taught me how to use machines 30 years or so ago and I've never had an accident in the shop other than reaching into a tool box and accidentally finding the business end of a marking knife which required a band aid.  Like you, for years I've sort of taken pride in my ability to set up, adjust, maintain, and use woodworking machines safely.

I nearly had an accident a couple years ago and it happened in the blink of an eye. Quicker than I could blink an eye, actually.

I was tuning up and cleaning a combination disk/ belt sander. I had cleaned out the dust, adjusted the fences, put a new sanding belt on, taken the adhesive disk off, and on a table near the machine,I had a bottle of denatured alcohol, a utility razor blade and a rag to clean off the adhesive residue on the disk plate before I put a new sanding disk on. 

I turned the machine off after adjusting the tracking on the belt, and as it was coasting down, without even fully thinking about what I was doing, I picked up the utility razor blade and thought I would hold it at a low angle on the disk plate as it spun down and "let the spinning disk plate do the work" to clean off the adhesive residue. I think that's what I was thinking, because like I say, it wasn't really a fully-formed thought, more like an impulse action.

Well you can guess what happened. The spinning disk ripped the blade out of my fingers and flung it within a centimeter of my temple, embedding it in the wooden floor joist above my head that forms the ceiling of my basement shop. I felt the wind on my eyeball as it went by.

Stupid, stupid, stupid..... Just goes to show that a moment of not thinking or paying attention, or not thinking a plan through thoroughly, can erase thirty years of doing things safely.

Location: Western Montana

Westchester's picture

Flying Objects (post #166001, reply #6 of 6)

Ed

A year ago I was using a circle cutter on the drill press.  Watch out for those because they can hurt you.  The adjustable arm got loose and it flew off the post - lucky it went in a direction away from me but I remember hearing the impact it made when it hit the wall and glad it wasn't me it hit.  Now I wear the full face mask whenever I'm doing something that can take off on me. The molding head cutters are another thing I use with a lot of extra care  - now I use a fence to cover the cutters when they are spinning. Lots of things can hurt you in the shop.   

 

SA

hammer1's picture

Great story, Mark and (post #166001, reply #4 of 6)

Great story, Mark and applicable to all of us. Anyone that has been bit has a new respect and deeper understanding of safety rules. The number one rule is, read and follow the instruction manual. I bring this up because a SCMS manual will tell you to leave the saw down until it stops. Pretty rare that you see anyone following this rule but it's an important one. Following it means that the blade guard is a secondary safety device, not the primary one. Not that we should over ride or remove guards but it helps insure that, should they fail, other precautions are already being taken.

Beat it to fit / Paint it to match